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inner-wire-core-manufacturing

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inner-wire-core-manufacturing
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Τύπος: MD,LD,HD,VLD
Serise: Συγκρότημα καλωδίου έλξης
Πιστοποιητικό: IATF16949
Υλικό: από ανοξείδωτο χάλυβα
Εφαρμογές: Καλώδιο γκαζιού μοτοσυκλέτας
Οργανωτής κατασκευής: - Ναι, ναι.
Επισημαίνω:

Inner Wire Core

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Inner Wire Core Manufacturer

Βασικές πληροφορίες
Τόπος καταγωγής: Σανγκ Χάι.
Μάρκα: Phidix
Πιστοποίηση: IATF16949
Αριθμό μοντέλου: DFX
Πληρωμής & Αποστολής Όροι
Συσκευασία λεπτομέρειες: Καρτόνι ή ξύλινη θήκη
Χρόνος παράδοσης: 7 - 40 εργάσιμες ημέρες
Όροι πληρωμής: Ε/Κ,Δ/Α,Δ/Π,Τ/Τ
Δυνατότητα προσφοράς: 800 PC το μήνα
Περιγραφή προϊόντων

Precision Manufacturing Capabilities for Inner Wire Core Systems

Producing a high-performance inner wire core isn’t just about material — it’s about how it's made. At Phidix, our manufacturing system follows IATF 16949 standards, ensuring every meter of cable meets exacting standards for mechanical control systems in automotive, rail, agricultural, and industrial applications.

This page showcases how our capabilities go beyond basic production — they represent our commitment to safety, consistency, and motion accuracy.

IATF 16949: The Backbone of Our Quality System

We are proud to operate under the IATF 16949 automotive quality system, which enables:
•  Full process traceability (from raw material to finished coil)
•  Statistical quality control on tensile and diameter tolerances
•  Lot-based documentation and inspection data
•  Zero-defect tracking system with long-term recall integrity
Whether you're sourcing cores for high-volume motorcycles or one-off control prototypes, our process ensures repeatable performance and guaranteed quality.

Core Manufacturing Process Overview

Step Description
 Wire Drawing High-precision diameter control using corrosion-resistant stainless steel (304/316L).
 Stranding Tight-tolerance twisting into 1x7, 1x19, 7x7, 7x19 configurations.
Pre-stressing Eliminates initial stretch, stabilizes cable under load.
 Coating (optional) PTFE, HDPE, or Zine-coated for friction and corrosion control.
Inline Inspection Diameter, surface, twist pitch, and tensile properties verified at every stage.
Custom Cutting & Packaging Cut-to-length, coiled, or ready for cable assembly.


Quality Control Measures

Test Type Purpose
Tensile Test Confirms strength matches design spec
Fatigue Test Validates performance over motion cycles
Diameter Tolerance ±0.02mm or tighter based on spec
Strand Uniformity Prevents uneven wear or vibration

All tests are logged in digital QC reports per batch. 


Customization Capabilities

We offer full customization to match specific system needs:
•  Strand configuration: 1x7 / 1x19 / 7x7 / 7x19 / solid
•  Length precision: cut-to-length tolerance ±0.5mm
•  Surface finish: raw, PTFE-coated, Zine-coated, polymer sheath
•  Packaging: coil, reel, or section-based box delivery
OEM clients may also request serialized laser-marking or batch trace codes.

End-to-End Integration with Control Assemblies

Our inner wire cores are engineered to fit seamlessly into:
•  Push-pull cables
•  Remote throttle/choke cables
•  Damper and vent control assemblies
•  Multi-cable actuator modules
If you are integrating inner wire cores into high-stress, high-frequency systems, we can also supply matched outer conduit, end fittings, and termination services under the same IATF quality scope.


inner-wire-core-manufacturing 0

Matched inner and outer cable assembly sample manufactured by Phidix


Expert Validation

Our process is based on guidelines outlined in:
•  Cablecraft Motion Control Design Guide – for stranding geometry, tensile stability
•  CMA Safety Restraint Guide – for fatigue control and permanent elongation management
These ensure your control system will not only work—but last.

Related Technical Pages

•  Inner Wire Core Selection Guide
•  Low-Friction Wire Core for Push-Pull Systems
•  Failure Mode & Preventive Design

Get Engineering Support

Need a build-to-print inner core solution? Share your drawings or specs and our engineering team will provide feasibility feedback, samples, and full DFM recommendations within 48 hours.

Συνιστώμενα προϊόντα
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Υπεύθυνος Επικοινωνίας : lisa
Τηλ.: : 13816744282
Φαξ : 86-021-37214610
Χαρακτήρες Λοιπά(20/3000)